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Automated Visual Inspection

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AVI Photomask Metrology System
Accurate, repeatable metrology measurements
while your plates are on your inspection tool
 
AVI System Photo
  Text Bullet  Defect measurement down to 0.08 µ
  Text Bullet  CD measurement down to 0.2 µ
  Text Bullet  OPC measurement
  Text Bullet  Corner radius
  Text Bullet  Line and edge roughness
  Text Bullet  Operates on standard or phase-shift masks

Overview How Does it Work? Save Time and Money
System Capabilities Accuracy Repeatability

AVI measurements correlate to printed defect size twice as well as SEM measurements.  For details view our paper on Defect printability measurement on the KLA-351: Correlation to defect sizing using the AVI Metrology System by Intel Corporation and Automated Visual Inspection.

Slide Show.   Photomask Presentation Slide Show  (AVI_Presentation.pps - 900k)  Power Point Slide Show.
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SYSTEM OVERVIEW

  Text Bullet  SEM accuracy or better — Measure defects and lines as small as 0.1 µ
  Text Bullet  Excellent Repeatability — 5 nm, or 1% of size, on hard and soft defects
  Text Bullet  Objective measurements — Get accurate, operator-independent results
  Text Bullet  Easy to use — Measure defects while reviewing; requires just one mouse-click
  Text Bullet  Fast — Highly reliable measurements in one second
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HOW DOES IT WORK?

  Text Bullet  The AVI sits next to your existing reticle inspection tool and uses its video signal to measure sizes accurately.

  Text Bullet  During defect review, the operator turns to the AVI system and clicks on the defect in question.

  Text Bullet  In one second, the AVI’s patented Flux Area Measurement™ measures the amount of light the defect blocks or absorbs. Size is displayed as diameter or area.

  Text Bullet  The defect measurements, image and information are saved to a database for later review and analysis.

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SAVE TIME AND MONEY

  Text Bullet  Avoid unneeded repairs — Reduce your guard bands and avoid the costs and delays of repairing masks that are within spec

  Text Bullet  Reduce risk — Reduce the risk of shipping or using masks with critical defects

  Text Bullet  Increase inspection tool throughput — Reduce machine time and management time spent evaluating and discussing marginal defects

  Text Bullet  Reduce management consults and eliminate uncertainty — Assure that your operators get the same measurements as your vendor or customer

  Text Bullet  Raise operator confidence; reduce training — After only 20 minutes of training, even new operators get the right answer, every time

  Text Bullet  Accelerate your process development

  Text Bullet  Increase early delivery premiums

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SYSTEM CAPABILITIES

Measurements:
  Text Bullet  Measures hard and soft defects:
        Text Bullet  Diameter, Opacity, Height/Width, Max. Dimension

  Text Bullet  CD Measurements: same as defect measurements

  Text Bullet  Edge and CD Uniformity (range and standard deviation)

  Text Bullet  Contact Area: displayed as sqrt(area)

  Text Bullet  Corner Radius (absolute)

  Text Bullet  Butting Error

  Text Bullet  OPC: Area, Separation, Asymmetry

  Text Bullet  Built-in Statistics: Mean, Standard Deviation, Range

Operates on standard or phase-shift masks

Defect Size Range: 0.08 to 1.5 µ. Up to 100 µ depending on video source

Accuracy: 2% of defect size

Repeatability: 5 nm or 1% of the defect size on defects 0.25 µ and larger. 5 nm for defects 0.08 to 0.25 µ.

Speed: 1-5 seconds per measurement

Compatibility: KLA3xx (including UV systems), KLA Starlight, KLA 2xx, Lasertec, DRS-I, DRS-II, KMS, Nikon, Probing Solutions, others on request

Output: Screen, printout, email, spreadsheet and database

Defect Library: Images and measurements are stored in database for later review and analysis. Defect lists may be retrieved by customer, mask ID, comment, keyword, or date.

Equipment: Image processing computer; ethernet ready

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ACCURACY

AVI measurements are within 12 nm of the Verimask design size for ALL defects from 0.1 to 1 µ (after subtracting a process offset). By comparison, the Verimask measurements provided by Dupont vary by over 150 nm. Verimask measurements, which have traditionally been the industry standard, are performed on a Vickers microscope.

AVI System Accuracy Chart

SEM measurements match the AVI within 7 nm on edge defects. SEM measurements of holes and spots differ from the design size by 50-100 nm (due to charging and SEM edge effects).

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REPEATABILITY

AVI repeatability is better than 5 nm, or 1% of the defect size.

AVI System Repeatability Chart
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